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Technical Sessions

Concurrent Technical Sessions are a 45-minute presentations by professionals in the industry with topics aligning to the four themes - Asset & Risk Management, Asset Integrity, Leadership in Engineering, and RAMS(Reliability, Availability, Maintainability, and Safety).

Revolutionizing Predictive Maintenance with AI

F.Acuna

Mr. Fernando Acuña

RME, EnMS 50001 National Expert

Maintenance Head

Ramcar Group of Companies

ICML 55: Understanding the Asset Management Standard for Lubricated Machinery

A.Apas

Mr. Adrian Rey Apas

Site Maintenance Engineer

Energy Development Corporation (EDC)

Ensuring zero surprises and downtime with predictive analytics

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Mr. Amit Priya

Sales Director – Philippines, South Asia

GE Vernova

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Name

TBA

TBA

Congratulations

Best Presentation Awardees of 2023

LEADERSHIP IN ENGINEERING

Plant Maintenance Workforce' Certification Initiative Adopting Competence-Based Assesment

E.Heredia

Mr. Edwin Heredia

ASSET AND RISK MANAGEMENT

Incorporating Climate Change Resilience in Asset Management

Ms. Marian Mesina

RAMS (Reliability, Availability, Maintainability, and Safety)

Understanding, Preventing, and Overcoming Dry Gas Seal Failures in Modern Gas Production Platform

B.Matacsil

Mr. Bon Jovi Matacsil

ASSET INTEGRITY

PGPC Risk Based Inspection - A Case Study

C.Roces

Mr. Chirstopher Roces

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Plant Maintenance Workforce’ Certification Initiative Adopting Competency-Based Assessment

Speaker: Engr. Edwin Heredia, RME, MSc Mfg. Mgmt.

Abstract

This study investigated the process in designing and formulating implementation framework in initiating internal certification of an Industrial Organization for its plant maintenance workforce, Plant Maintenance Mechanics (PMM). The framework design had been linked to the principle of Competency-Based Training and Assessment (CBTA) for adoption. Action research (AR) and its four-step cyclic process (Planning, Acting, Observing and Reflecting) was utilized as an approach in structuring this study paper.

Plant maintenance organizational competency goals had been identified with the participation of Subject Matter Experts (SMEs) through Developing-A-Curriculum (DACUM) workshop. DACUM is a model that had been used as tool in conducting Job and Tasks Analysis (JTA) in identifying and breaking down key duties and tasks of PMM’s role.

A mechanical maintenance Competency Standard (CS) for PMM role had been developed and generated as outcome of DACUM-JTA. Competency Standard specifies the task-element and performance criteria (PC) that a PMM shall be qualified for a certification. Workplace competency-based assessment (CBA) requires mechanical maintenance’ CS for verifying the performances of PMM and competency conforming to Plant maintenance standards during assessment process. In the perspective of Competency-Based Training (CBT), a CS is significant in selecting learning contents that enable a PMM to function as mechanical maintenance personnel.

The formulated framework in initiating internal certification for plant maintenance workforce is dependent on CS. Task element and PC specified in the CS were baseline data in validating PMM’s competencies and in further designing training interventions and competency assessment tools. Internally certifying PMM is an organizational initiative that addresses quality maintenance performances measured on a basis of an organizational CS. Therefore, a workplace CBA process adopted for certification shall be aligned with the CS.

Schedule

Day 1

October 6, 2023 | 02:15 -03:00 (Conference Room 1)

Engr. Edwin Heredia

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RME, MSc Mfg. Mgmt. 

Independent Internal Verifier

About

Experienced Mechanical Engineer focused on technical training in the field of mechanical maintenance and machine shop operations, capable of managing Human Capital’s Learning and Development, OPITO Competency Management System (CMS) and ISO Quality Management System (QMS) implementation. Qualified Trainer-Assessor and Internal Verifier in an industrial organization that sets up a Competency-Based Training (CBT) system.

Sessions

Day 1

Oct. 6, 2023  (Conference Room 1)

Topic

Plant Maintenance Workforce’ Certification Initiative Adopting Competency-Based Assessment

Incorporating Climate Change Resilience and Adaptation in Asset Management

Speaker: Engr. Marian Kristine Mesina, RME, CAAM

Abstract

This presentation aims to explore key foundations for success in developing robust asset management frameworks assisting in planning effectively and responding to climate events through more appropriate asset investment needs analysis, tailored systems engineering standards, adapted operations and maintenance strategies and enhanced resilience planning. This presentation will also tackle relevant case studies and best industry practices for incorporating climate change resilience and adaption in asset management.

Schedule

Day 2

October 7, 2023 | 11:15 – 12:00 nn (Conference Room 1)

Engr. Marian Kristine Mesina

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RME, CAAM

Snr. Advisor – Asset Management, GHD Advisory Asia

About

Marian is a Licensed Mechanical Engineer with 8 years of professional experience in asset management and has an environmental engineering background in water quality management. She is also a Certificated Associate in Asset Management (CAAM), accredited by the Asset Management Council of Australia. Her experience covers leading and implementing holistic asset management programs, operations and maintenance planning and optimization, resource & capital investment planning, and managing & implementing project portfolios. In GHD, she has led asset management maturity assessments and gap analysis, asset management technical due diligence, asset management strategy and policies development, and operational readiness programs for the energy and water clients in the Philippines and Southeast Asia. She has also been involved in the delivery asset management projects and programs for the city councils of Australia such as the asset condition reviews for the City of Melbourne and facility audits for the City of Brisbane.

Sessions

Day 2

Oct. 7, 2023 | 11:15 – 12:00 (Conference Room 1)

Topic

Incorporating Climate Change Resilience and Adaptation in Asset Management

Understanding, Preventing, and Overcoming Dry Gas Seal Failures in Modern Gas Production Platform

Speaker: Engr. Bon Jovi Matacsil, RME, MSc Mech. Eng'g., CMRP, MLE, VA Cat. II

Abstract

A Dry Gas Seal (DGS) holds a pivotal role in ensuring the safe and leak-free operation of hazardous gas compressors. Comprising a range of advanced static and dynamic sealing components, it effectively contains hazardous gases within the compressor casing with minimal leak directed to flare system. Given its susceptibility, particularly in terms of sealing fluid and contamination tolerance, a robust comprehension of its functioning and requisites is imperative. This understanding is essential to prevent Dry Gas Seal failures that could lead to production interruptions and loss of containment (LoC). The detection of a malfunctioning Dry Gas Seal, indicated by abnormal primary vent pressure readings, prompts automatic compressor shutdown, subsequently causing production losses and impacting plant committed throughput. Attaining optimal Dry Gas Seal operational lifespan is an achievable goal, provided it is employed with a clean and ample seal gas supply. This paper highlights critical aspects of proper Dry Gas Seal operation, enhancement of startup procedures, and the implementation of a maintenance strategy derived from the learnings gained from the Malampaya Depletion Compressor. These measures aim to prevent premature failures, increase overall equipment train reliability, and ensure sustained performance.

Schedule

Day 2

October 7, 2023 | 11:15 – 12:00 nn (Conference Room 1)

Engr. Bon Jovi Matacsil

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RME, MSc Mech. Eng’g., CMRP, MLE, VA Cat. II

Discipline Engineer – Rotating,  Prime Energy  Resources Dev. B.V.

About

Bon Jovi is a distinguished technical professional specializing in the maintenance and commissioning of rotating equipment. With a rich background in mechanical engineering, Bon Jovi possesses a mastery of various essential skills in this field. His expertise extends to the preventive and predictive maintenance of refinery rotating equipment, machinery alignment, vibration analysis, and mechanical seal overhauling. He is well-versed in industry standards such as API 610 for centrifugal pumps and API 686 for machinery installation.

Bon Jovi’s leadership capabilities shine through his role in coordinating teams with diverse specializations and overseeing quality assurance management. He excels in root cause failure analysis and defect elimination, offering strategic insights to optimize equipment conditions. Effective communication with contractors and vendors enables him to fast-track pending projects. Additionally, he plays a pivotal role in turnaround inspections for both rotating and stationary equipment.

Educationally, Bon Jovi holds a Master of Science in Mechanical Engineering from Mapua University and a Bachelor of Science in Mechanical Engineering from Adamson University. He has earned certifications including Machinery Lubrication Engineer, Certified Vibration Analyst-Category II, and Certified Maintenance and Reliability Professional. Registered as a Mechanical Engineer by the Philippine Professional Regulations Commission, Bon Jovi Matacsil’s comprehensive expertise and dedication make him a trusted authority in the realm of rotating equipment maintenance and reliability.

Sessions

Day 2

October 7, 2023 | 11:15 – 12:00 nn (Conference Room 1)

Topic

Understanding, Preventing, and Overcoming Dry Gas Seal Failures in Modern Gas Production Platform

PGPC Risk Based Inspection – A Case Study

Speaker: Engr. Christopher Roces, PME

Abstract

Stored energy in pressurized components can be dangerous when released. In the event of failure and loss of containment (LOC), it can cause harmful effects to the safety and health of workforce and host community, or irreversible damages to the environment, or result in a reputation-damaging violations. Knowing components’ conditions and validating their integrity are crucial to safely operate fixed pressurized equipment (pipelines & vessels) and manage their inherent risks.

This presentation showcases the Risk Based Inspection (RBI) process employed by Philippine Geothermal Production Company (PGPC) to safeguard against above risks in both Mak-Ban & Tiwi Geothermal fields.

The main purpose of RBI process is to develop a comprehensive inspection program that is appropriate to the risks from safety, health, environment and –as well as- economic standpoints on an equipment/component level. Such program would ensure optimum inspection efforts and resources are allocated to achieve overall reduction of risks to tolerable levels.

RBI allows plant owners to achieve above objective through:

  • systematically identifying degradation mechanisms of their plant components,
  • qualitatively or quantitatively evaluating consequences and likelihoods of failure mechanisms
    evolving into actual LOC events,
  • ranking and prioritizing the risks against company risk matrix, and
  • assigning appropriate proactive inspection strategy; along with risk mitigation plan- if needed.

Critical elements of RBI program are information and data gathering, risk assessment, inspection planning and development of mitigation plans.

Schedule

Day 2

October 7, 2023 | 02:15 – 03:00 pm (Conference Room 1)

Engr. Christopher Roces

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RME, PME

Reliability Engineer – Philippine Geothermal Production Company, Inc. 

About

Graduated in Bicol University College of Engineering with BS Mechanical Engineering.

Passed in Mechanical Engineer Licensure Exam in 2003 and as a Professional Mechanical Engineer in 2007.

With more than 20years experience in Power, Oil & Gas and Petrochemical industry on Equipment Design and Maintenance and currently working as a Reliability Engineer for Philippine Geothermal Production Company Inc. Responsible for the integrity of pressure vessels and pipelines creating inspection plans and procedures.

Sessions

Day 2

Oct. 7, 2023 | 02:15 – 03:00 (Conference Room 1)

Topic

PGPC Risk Based Inspection – A Case Study